Dakota Dual Sport Riders

General Discussions => The Garage => Topic started by: Kevin on March 16, 2019, 06:10:49 PM

Title: CZ 400 Project
Post by: Kevin on March 16, 2019, 06:10:49 PM
I recently brought home a 1974 CZ 400 that I had stored at my parents farm in Oklahoma.  A fellow riding buddy/motor head gave it to me about 25 years ago, and I have decided to bring it back from the dead.  It is rough, but I am going to put it back together in all its former racing glory.   :o
Title: Re: CZ 400 Project
Post by: greatbuffalo on March 18, 2019, 01:51:06 AM
I hate to be the one to tell you, but............... its missing some very import parts.
Title: Re: CZ 400 Project
Post by: Kevin on January 06, 2021, 01:50:02 PM
Well, I am moving ahead on this project.  The piston was stuck big time, but I managed to set it free drilling the entire crown out of the piston, liberal application of penetrating oil, and some "moderate" coaxing with a hammer.  Considering what it looks like, all of the major bits are serviceable.  I will start posting photos as I start reassembly.  My goal is purely achieving functional as last raced, will see how it turns out... 

I thought I would be further along with this project, but this weather has kept me and some riding buddies riding local single track most every weekend this winter.  If you were wondering I am okay with this kind of delay...  8)
Title: Re: CZ 400 Project
Post by: locopny on January 06, 2021, 02:22:43 PM
I would be ok with that type of delay also.

So is this to be something of a display bike?  or more of a vintage rider at a show type setting?
carry on and good luck with whatever progress you get this winter.
Title: Re: CZ 400 Project
Post by: Kevin on January 07, 2021, 09:04:44 AM
It will be a rider.  I don't own anything that I don't ride or drive...   ;D 
Title: Re: CZ 400 Project
Post by: Fletch on January 07, 2021, 09:08:20 AM
looking forward to seeing this complete
Title: Re: CZ 400 Project
Post by: Kevin on January 08, 2021, 07:23:27 AM
Freshly painted frame ready for the engine...  I have a ways to go on the engine yet...  :o
Title: Re: CZ 400 Project
Post by: locopny on January 08, 2021, 09:57:25 AM
Beta red?
Title: Re: CZ 400 Project
Post by: Kevin on January 08, 2021, 10:14:12 AM
Close, supposed to be CZ red... 
Title: Re: CZ 400 Project
Post by: locopny on January 08, 2021, 05:16:55 PM
well if it leaks after its all together...blame it on the red?? :o

admittedly, it is a very nice red.
Title: Re: CZ 400 Project
Post by: Kevin on January 26, 2021, 11:31:23 AM
A little progress, things aren't in to bad of shape overall.  A little staining etc., but in all remarkably serviceable.  New bearings, crank pin, crank pin bearing and connecting rod.  Have an oversized Wisco piston will get the cylinder bored ~0.030" to match.  Close to putting the cases together. 

Title: Re: CZ 400 Project
Post by: Kevin on February 01, 2021, 03:06:17 PM
Trued up case halves, trans assembled and torqued.  Clearances are good, everything spins freely and I need to polish the trans gate to fit and slide smoothly.  Its coming together nicely considering what I started with...

 
Title: Re: CZ 400 Project
Post by: Fletch on February 01, 2021, 03:24:19 PM
looking good!
Title: Re: CZ 400 Project
Post by: Kevin on February 08, 2021, 11:28:28 AM
A little more progress this weekend...
Title: Re: CZ 400 Project
Post by: Kevin on February 11, 2021, 12:43:31 PM
Waiting on the return of my freshly bored cylinder, decided to start rebuilding the shocks.  They are first generation emulsion Fox Shox as they are today.  I have sourced parts to make them functional once again.  Its amazing what you can source on the internet...
Title: Re: CZ 400 Project
Post by: locopny on February 11, 2021, 08:12:58 PM
Yes...it is amazing what can be sourced. Not always a good thing for the bank account though.
Good to see progress being made on someone's project...wish it could be on my project also. Keep updating gives me recovery material to view.
Title: Re: CZ 400 Project
Post by: Kevin on February 21, 2021, 10:39:50 AM
Chipping away at it.  Dry clutch all buttoned up, covers cleaned up, sealed and installed, kick start lever, and brand new shift lever.  Working on the wheels, hubs, brakes and the freshly bored cylinder will be back from the machine shop early next week.

Title: Re: CZ 400 Project
Post by: Fletch on February 22, 2021, 08:42:32 AM
looking good
Title: Re: CZ 400 Project
Post by: locopny on February 22, 2021, 01:39:47 PM
 :D envy the progress you are getting to be  making.
At the rate it's coming along you think it will be a running rider in June? Just curious...i think you are doing well progress wise.
Title: Re: CZ 400 Project
Post by: Kevin on February 22, 2021, 02:41:21 PM
Not sure.  Weather has been ugly lately and working on this is a way to occupy time, stay warm, and I just don't set well...  :evil   Was riding most weekends up until the last few weeks, just to cold.  If it warms up a bit progress will give way to riding...  Priorities you know...  ;D

I need to send the fork tubes off to be re-chromed and I am waiting on parts to rebuild the shocks.  Maybe be ready to light off before the end of summer...  I'm in no real hurry.
Title: Re: CZ 400 Project
Post by: locopny on February 22, 2021, 02:48:14 PM
Yes. Priorities.
Got my 'last ride of season' due to that.
Best thing on a project is being in no hurry.
Title: Re: CZ 400 Project
Post by: Kevin on February 25, 2021, 08:11:59 AM
I do like new shinny parts...  New Wisco piston with exhaust bridge lubrication holes drilled and ring installed, freshly bored cylinder installed and torqued, cylinder head installed and torqued.  It looks like a two stroke once again...   8)
Title: Re: CZ 400 Project
Post by: Kevin on March 14, 2021, 02:15:14 PM
Received all of the parts I was waiting on to complete the rebuild of the Fox Shox.  Complete and ready to ride... well maybe not quite.   8)

And, a photo of what I started with...
Title: Re: CZ 400 Project
Post by: Kevin on July 18, 2021, 05:33:41 PM
Been watching this fuel tank on e-bay for a few months, finally purchased it...
Title: Re: CZ 400 Project
Post by: locopny on July 19, 2021, 01:48:59 PM
Ready to shred...just add fuel.

Have I said I like that red?
Title: Re: CZ 400 Project
Post by: Fletch on July 19, 2021, 02:00:31 PM
Looking great!